Key consolidated figures for LISI AEROSPACE
 
  €384.8 M
ANNUAL SALES REVENUE
3,309
STAFF
€35.4M
OF INVESTMENTS
 

Turnover doubled in 4 years
• Turnover exceeds €400m
• Growth in line with Skyline 2010 plan.

Much of 2008 was devoted to carrying out the Skyline 2010 business plan. In doing so, LISI AEROSPACE this year broke the symbolic €400m turnover barrier, meaning it has doubled within 4 years.

This growth accompanies our work supporting our customers’ development plans and the strengthening of our financial position with several of them. Moreover, for the fourth year running, we made considerable investments in order to increase production capacity and update our industrial processes.

  • A new expansion project has been completed at the site in Turkey, resulting in a doubling of its manufacturing capacity. This expansion went operational in the summer of 2008.

  • In Canada, the Dorval site expansion and capacity improvement project has continued apace, with the acquisition of new lines, the pursuit of qualification programs and an expansion of its client portfolio.

  • The Rugby site in the UK has expanded into the adjoining building, thereby increasing its capacity and improving its industrial processes.

  • In France, the relocation to the second building at the Saint-Ouen-l’Aumône site is now complete, and also involved renovations to the exterior of the building and the updating of its offices.

  • In the US, a new industrial unit has been unveiled at the Torrance site.

The company has also entered a phase of actively rolling out several corporate processes and functions within specifically-targeted areas such as industrialization and quality control, and is also undergoing a complete management system restructure (covering all key processes) entitled the LISI AEROSPACE BUSINESS SYSTEM.

Much work has gone into developing new products and the company’s licensing policy. Acquisitions of patents and licenses in cutting-edge areas have been made throughout the year, particularly with the acquisition of ERRIAM, which specializes in industrial fastenings. In addition, important qualification work has been ongoing at all factories, notably in Canada and Europe as part of our collaboration with BOEING.

Finally the company bought up shares in an Indian company.

There was significant recruitment activity in 2008: over 400 new staff joined the workforce, and we now employ the equivalent of over 4,000 full-time workers.

Those areas which saw the biggest changes were the US, Turkey and the UK.

LISI AEROSPACE continued its internal training drive with the founding of a Technical Institute and with the setting up of training workshops at many of its factories. Particular emphasis has been placed on first-line management training.

LISI AEROSPACE aims to give all its workers a good quality, safe working environment and to control the environmental and professional hazards associated with its activities and products. Investments in this area continue apace, and the aim is to ensure that all sites not only conform to a set of standards but also that they are attractive places to work.

We are now putting considerable effort into ensuring that all of our factories to gain ISO 140001 and OHSAS 18001 certification by 2010.

With regard to our IT system, tremendous progress has been made in 2008 in creating a centralized, secure architecture (Data Center), and in migrating all business functions onto the Lawson M3 ERP system.

This work will continue through 2009, with the migration of the US entities onto the same ERP system.

Pursuit of the Skyline 2010 plan

LISI AEROSPACE has been pursuing its Skyline 2010 business plan, as unveiled at Le Bourget International Air Show in 2007. The aim of this plan is to structure the company to ensure it keeps pace with the projected medium-term growth of its market. Work is being done to ensure that industrial procedures are up-to-date and up-to-speed; major works have been undertaken at five sites:

  • expansion of the site at Izmir, Turkey;
  • expansion of the site at Rugby, UK;
  • complete reorganization of the industrial complex at de Saint-Ouen l’Aumône, France;
  • a second extension of the plant in Dorval, Canada;
  • creation of a new industrial unit at Torrance, USA.

To offer its staff and customers first-class infrastructures, sites at Torrance (USA) and Saint- Ouen l’Aumône (France) have begun external and internal building renovations, modernizing reception areas and offices in line with the group’s architectural scheme.

Record growth in north America

North American sites achieved record performances in 2008, with annual turnover up over 30% on 2007.
This growth was largely driven by demand from BOEING and its B787 programme; the Torrance site in California was its main beneficiary, breaking the $200m (US) turnover barrier, with 1,200 employees (fulltime equivalent).
The Canadian site also benefited hugely from having achieved client qualifications the previous year, and from its modern production facilities which are now completely integrated. It has strengthened its commercial positions and now employs 130 staff (full-time equivalent) after only three years’ operations.

Grand opening of a new research and development centre

In 2008, LISI AEROSPACE opened its new Research and Development Centre at Saint- Ouen l’Aumône, France. The centre has been expanded, and equipped with dedicated production facilities and a laboratory with cutting-edge equipment and instruments. With this infrastructure, LISI AEROSPACE now has all the necessary technology to develop the new products and installation tools required to keep pace with aerospace manufacturing technology, the use of new materials and changes to environmental compliance standards.



Qualifications & new products


Important qualification and research and development work has been underway throughout 2008:

  • BOEING qualifications: extending the range in the USA, Canadian site qualification, European site qualification,
  • developing new products for the A350 program,
  • developing new coatings compliant with current environmental requirements,
  • acquiring new product licenses,
  • developing a range of locks and expansion pins.